• 德國 BECHEM 潤滑油
    德國 BECHEM 潤滑油
  • 德國 BECHEM  冷軋加工
    德國 BECHEM 冷軋加工

8.3 冷軋加工潤滑劑

成型油 Cold forming oils

在模具以及產品間需要高性能的潤滑劑以對抗極高的表面壓力,此產品應具備形成抗壓的保護層從而可有效的防止模具過早的侵蝕、磨損乃至於損壞。

 

透過使用 Bechem 的冷軋潤滑劑,您可以妥善運用最新的冷軋潤滑劑技術來對應更加嚴苛的生產要求。

 

 

Bechem 冷軋成型油 Beruform 系列。

 

8.3.1 -冷軋成型( Cold forming oils )

產品 40 °C黏度[mm²/s] 加工金屬 極性添加劑 (Polar-additives) 極壓添加劑(EP-additives) 特性
Beruform KFP 49 36 x xx

簡易到中等程度之冷軋成型油,用於單或多階段壓製成型加工,如生產中空或半中空的鉚釘。

( Cold forming oil for easy to medium forming processes on single and multiple stage presses, for the production of hollow and semi-hollow rivets )

Beruform KFP 10 64 xx xxxx

極度高要求之冷成型油,應用在如極深的拉拔操作或極長的高合金鋼縮減等,採用浸漬或噴霧設備方式作業。

( Cold forming oil for high requirements, such as very deep cupping operations, very long reductions of high-alloyed steels, application by immersion or spray devices )

Beruform KFP 13 103 xx xxx

大量成型且極度要求的低/高合金鋼所用的成型油,使用浸泡或噴霧方式潤滑,含高性能的防磨耗/極壓添加劑,刀具壽命長。

( Forming oil for demanding cold massive forming of low/high-alloyed steel, for immersion and spray lubrication, high performance AW/EP additives, long tool life )

Beruform KFP 95 90 鋼, 不銹鋼 xxx xxx

非常苛刻條件下所用的不含氯冷成型油,如高強度碳鋼及合金鋼等的多重成型,刀具壽命長,油品可長效使用。

( Chlorine-free cold forming oil for very demanding, multiple forming of high-tensile carbon steels and alloyed steels, high tool life, long lifetime in the coolant tank )

Beruform KFP 96 91 鋼, 不銹鋼 xxx xxxx

如同Beruform KFP95,但性能更強。

( See Beruform KFP 95, however with a higher performance )

Beruform KFP 96 HC 80 鋼, 不銹鋼 xxxx xxxx

極度要求的成型油,具有高添加劑,特別適用於鋼及高回火鋼之處理,可大大減少形成部分的殘留物。

( Cold forming oil for extreme requirements with a high additive content, especially suitable for high-tempered steels and steels, considerably reduced formation of residues on formed parts )

Beruform KFP 95 HP 120 鋼, 不銹鋼 xxxx xxxxx

極度要求的成型油,具有高添加劑, 含有極性活性物質,活性硫化合物及特殊的抗磨耗添加劑,亦適合小數量的噴霧系統

( Cold forming oil for extreme requirements with a high additive content, contains polar active substances, active sulfur compounds and special AW additives, also suitable for minimum quantity spray systems )

Beruform KFP PP-Z 115 鋼, 不銹鋼 xxxxx xxxxx

冷成型油具有極高的添加劑以及固體潤滑劑,因此刀具壽命長且元件表面品質較佳,亦適合取代含氯的產品。

( Cold forming oil with an extremely high additive and solid lubricant content, excellent tool life with excellent surface qualities, also suitable for replacing chlorine containing products )

 

8.3.2 -多功能成型油( Multifunctional oils )

產品 40 °C黏度[mm²/s] 加工金屬 極性添加劑 (Polar-additives) 極壓添加劑(EP-additives) 特性
Beruform MF 105-68 68 鋼, 鋁, 銅, 黃銅 x x

用於簡易到中等程度的鋼或黃銅的成型加工,亦適合當作機器與滑道的潤滑油,如當成形油使使用時,應用於低度工具磨損的作業。

( For easy to medium forming processes of steels and brass, also suitable as machine and slideway lubricating oil, to be used as forming oil with low tool wear )

Beruform MF 105-100 100 鋼, 鋁, 銅, 黃銅 1 1

如同Beruform MF 105-68,但黏度指數為100。

( See Beruform MF 105-68, however with viscosity grade 100 )

Beruform MF 148 NEU 110 鋼, 不銹鋼, 鋁, 銅, 黃銅 xxx xxx

不含氯之冷成型油,含高添加劑,適合大量成型中的多階段加工處理,多功能用途可為機械及成型使用,油品本身穩定性高,可提供恆定的添加劑及保有穩定的粘度

Chlorine-free cold forming oil with a high additive content for cold massive forming on multiple stage presses, multifunctional use as machine and forming oil providing constant additive and viscosity level

Beruform MF 148-68 68 鋼, 鋁, 銅, 黃銅 xxx xxx

如同Beruform MF 148 NEU,但黏度指數為68。

( See Beruform MF 148 NEU, however with viscosity grade 68 )

Beruform MF 85 90 鋼, 鋁, 銅, 黃銅 xx xx

不含氯之冷成型油,含高添加劑,適合大量成型中的多階段加工處理, 抗老化性極強,沖洗性能及潤滑性能佳。

Chlorine-free multifunctional oil with a high additive content for cold massive forming on multiple stage presses, extremely resistant to ageing, improved rinsing performance and optimum lubrication properties

 

Beruform MF 155 110 鋼, 不銹鋼, 鋁, 銅, 黃銅 xxx xxx

如同Beruform MF 85,但性能更強。

( See Beruform MF 85, however with better performance. )


8.3.3 -添加劑及成型劑 ( Additives and forming agents )

產品 40 °C黏度[mm²/s] 加工金屬 極性添加劑 (Polar-additives) 極壓添加劑(EP-additives) 特性
Beruform KFP PP 69 鋼, 不銹鋼 xxxx xxxx

高性能冷成型油或添加劑包 ,可提升傳統成型油的性能,刀具壽命長且處理元件的表面品質極佳

High-performance cold forming oil and additive package to increase the performance of conventional forming oils, excellent tool life with excellent surface qualities

Beruform KFP 22 - 鋼, 不銹鋼 xxxxx xxxxx

冷成型油,具有極高的添加劑含量,專為要求較苛刻的成冷成型加工所設計,適用於復雜的工件處理或當成添加劑包使用,以提升原有成型油的性能

Cold forming oil with extremely high additive content for demanding forming processes, applied neat for complicated work pieces or as additive package to increase the performance of conventional forming oils

Beruform KFP 22 P
Pasty 鋼, 不銹鋼 xxxxx xxxxx

含有效成分的糊狀濃縮劑,適用於最極度要求的冷成型加工處理,亦可作為預拉伸機冷拉處理時所使用的拉伸膏

Pasty concentrate of active ingredients, agent for most demanding processes in cold forming, also suitable as drawing paste in pre-drawing machines for the cold drawing of cold heading wires