成型油 Cold forming oils
在模具以及產品間需要高性能的潤滑劑以對抗極高的表面壓力,此產品應具備形成抗壓的保護層從而可有效的防止模具過早的侵蝕、磨損乃至於損壞。
透過使用 Bechem 的冷軋潤滑劑,您可以妥善運用最新的冷軋潤滑劑技術來對應更加嚴苛的生產要求。
Bechem 冷軋成型油 Beruform 系列。
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8.3.1 -冷軋成型( Cold forming oils )
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8.3.2 -多功能成型油( Multifunctional oils )
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8.3.3 -添加劑及成型劑( Additives and forming agents )
8.3.1 -冷軋成型( Cold forming oils )
產品 | 40 °C黏度[mm²/s] | 加工金屬 | 極性添加劑 (Polar-additives) | 極壓添加劑(EP-additives) | 特性 |
Beruform KFP 49 | 36 | 鋼 | x | xx |
簡易到中等程度之冷軋成型油,用於單或多階段壓製成型加工,如生產中空或半中空的鉚釘。 ( Cold forming oil for easy to medium forming processes on single and multiple stage presses, for the production of hollow and semi-hollow rivets ) |
Beruform KFP 10 | 64 | 鋼 | xx | xxxx |
極度高要求之冷成型油,應用在如極深的拉拔操作或極長的高合金鋼縮減等,採用浸漬或噴霧設備方式作業。 ( Cold forming oil for high requirements, such as very deep cupping operations, very long reductions of high-alloyed steels, application by immersion or spray devices ) |
Beruform KFP 13 | 103 | 鋼 | xx | xxx |
大量成型且極度要求的低/高合金鋼所用的成型油,使用浸泡或噴霧方式潤滑,含高性能的防磨耗/極壓添加劑,刀具壽命長。 ( Forming oil for demanding cold massive forming of low/high-alloyed steel, for immersion and spray lubrication, high performance AW/EP additives, long tool life ) |
Beruform KFP 95 | 90 | 鋼, 不銹鋼 | xxx | xxx |
非常苛刻條件下所用的不含氯冷成型油,如高強度碳鋼及合金鋼等的多重成型,刀具壽命長,油品可長效使用。 ( Chlorine-free cold forming oil for very demanding, multiple forming of high-tensile carbon steels and alloyed steels, high tool life, long lifetime in the coolant tank ) |
Beruform KFP 96 | 91 | 鋼, 不銹鋼 | xxx | xxxx |
如同Beruform KFP95,但性能更強。 ( See Beruform KFP 95, however with a higher performance ) |
Beruform KFP 96 HC | 80 | 鋼, 不銹鋼 | xxxx | xxxx |
極度要求的成型油,具有高添加劑,特別適用於鋼及高回火鋼之處理,可大大減少形成部分的殘留物。 ( Cold forming oil for extreme requirements with a high additive content, especially suitable for high-tempered steels and steels, considerably reduced formation of residues on formed parts ) |
Beruform KFP 95 HP | 120 | 鋼, 不銹鋼 | xxxx | xxxxx |
極度要求的成型油,具有高添加劑, 含有極性活性物質,活性硫化合物及特殊的抗磨耗添加劑,亦適合小數量的噴霧系統。 ( Cold forming oil for extreme requirements with a high additive content, contains polar active substances, active sulfur compounds and special AW additives, also suitable for minimum quantity spray systems ) |
Beruform KFP PP-Z | 115 | 鋼, 不銹鋼 | xxxxx | xxxxx |
冷成型油具有極高的添加劑以及固體潤滑劑,因此刀具壽命長且元件表面品質較佳,亦適合取代含氯的產品。 ( Cold forming oil with an extremely high additive and solid lubricant content, excellent tool life with excellent surface qualities, also suitable for replacing chlorine containing products ) |
8.3.2 -多功能成型油( Multifunctional oils )
產品 | 40 °C黏度[mm²/s] | 加工金屬 | 極性添加劑 (Polar-additives) | 極壓添加劑(EP-additives) | 特性 |
Beruform MF 105-68 | 68 | 鋼, 鋁, 銅, 黃銅 | x | x |
用於簡易到中等程度的鋼或黃銅的成型加工,亦適合當作機器與滑道的潤滑油,如當成形油使使用時,應用於低度工具磨損的作業。 ( For easy to medium forming processes of steels and brass, also suitable as machine and slideway lubricating oil, to be used as forming oil with low tool wear ) |
Beruform MF 105-100 | 100 | 鋼, 鋁, 銅, 黃銅 | 1 | 1 |
如同Beruform MF 105-68,但黏度指數為100。 ( See Beruform MF 105-68, however with viscosity grade 100 ) |
Beruform MF 148 NEU | 110 | 鋼, 不銹鋼, 鋁, 銅, 黃銅 | xxx | xxx |
不含氯之冷成型油,含高添加劑,適合大量成型中的多階段加工處理,多功能用途可為機械及成型使用,油品本身穩定性高,可提供恆定的添加劑及保有穩定的粘度。 Chlorine-free cold forming oil with a high additive content for cold massive forming on multiple stage presses, multifunctional use as machine and forming oil providing constant additive and viscosity level |
Beruform MF 148-68 | 68 | 鋼, 鋁, 銅, 黃銅 | xxx | xxx |
如同Beruform MF 148 NEU,但黏度指數為68。 ( See Beruform MF 148 NEU, however with viscosity grade 68 ) |
Beruform MF 85 | 90 | 鋼, 鋁, 銅, 黃銅 | xx | xx |
不含氯之冷成型油,含高添加劑,適合大量成型中的多階段加工處理, 抗老化性極強,沖洗性能及潤滑性能佳。 Chlorine-free multifunctional oil with a high additive content for cold massive forming on multiple stage presses, extremely resistant to ageing, improved rinsing performance and optimum lubrication properties
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Beruform MF 155 | 110 | 鋼, 不銹鋼, 鋁, 銅, 黃銅 | xxx | xxx |
如同Beruform MF 85,但性能更強。 ( See Beruform MF 85, however with better performance. ) |
8.3.3 -添加劑及成型劑 ( Additives and forming agents )
產品 | 40 °C黏度[mm²/s] | 加工金屬 | 極性添加劑 (Polar-additives) | 極壓添加劑(EP-additives) | 特性 |
Beruform KFP PP | 69 | 鋼, 不銹鋼 | xxxx | xxxx |
高性能冷成型油或添加劑包 ,可提升傳統成型油的性能,刀具壽命長且處理元件的表面品質極佳。 High-performance cold forming oil and additive package to increase the performance of conventional forming oils, excellent tool life with excellent surface qualities |
Beruform KFP 22 | - | 鋼, 不銹鋼 | xxxxx | xxxxx |
冷成型油,具有極高的添加劑含量,專為要求較苛刻的成冷成型加工所設計,適用於復雜的工件處理或當成添加劑包使用,以提升原有成型油的性能。 Cold forming oil with extremely high additive content for demanding forming processes, applied neat for complicated work pieces or as additive package to increase the performance of conventional forming oils |
Beruform KFP 22 P |
Pasty | 鋼, 不銹鋼 | xxxxx | xxxxx |
含有效成分的糊狀濃縮劑,適用於最極度要求的冷成型加工處理,亦可作為預拉伸機冷拉處理時所使用的拉伸膏。 Pasty concentrate of active ingredients, agent for most demanding processes in cold forming, also suitable as drawing paste in pre-drawing machines for the cold drawing of cold heading wires |